GMP
Flows are used to describe and analyze all
items in a facility move through that
facility...Flows affect
personnel, material, and equipment, among other things. Flows can be
bi-directional or uni-directional and can impact cross-contamination risks
and process
operations. Drawings are often prepared to provide a
diagrammatic representation of the
movment and status, i.e. clean
versus used, gowning levels, etc.
GMP Flow Diagrams are typically
prepared for:
- Personnel- indicating gowning levels and movement
-
Material- indicating raw material, work-in-progress, and product movement
-
Equipment- indicating points of use, cleaning and staging locations, and
movement
- Waste- indicating collection, segregation, and movemnt of waste
materials
- Samples- indicating collection and movement of in-process quality
control samples
Copyright 2004-08
Regulated Facilities
and
Processes
Engineering
Project
Management
Commissioning
Qualification
All
Rights Reserved
to be devloped...
Segregation
Flows within a GMP
facility should also be segregated. Regulators expect that access will be
limited to authorized personnel only for process areas, and that
operating personnel will
conform to SOPs for gowning and circulation
requirements. Process operations determine
the restrictions on
flows within and through various areas of a facility.
Unidirectional versus
Bi-directional
Flows are typically classified as bi-directional
or uni-directional.
Bi-directional flow indicates that items
(personnel, equipment, etc.) may move both
into and out of a space
or that a space is both
entered and left through the same access
point, i.e. material airlock or gowning room.
Uni-directional flows
is restricted in that items
may move into or out of a space in only one
direction and may not "back-track".
Other
thoughts...
If it's not clean, it's
dirty- make sure you have a
positive status on clean...if you're not
positive
it's clean and can prove it, default to dirty
It's not
dirty, it's "used"- never refer to a piece of
equipment as dirty, it's
in a pharmaceutical
facility, it's clean...cars in the parking lot are
dirty...it's just been used and it's not ready for
re-use...
It's not clean, it's "bioburden reduced"- if you
give a status a name that indicates a specific
requirement, i.e.
clean, the validation people
will drive you nuts trying to prove or
disprove
whatever claim you need to make the facility
operate...same goes for words like "sterile"...


Example
of Bi-directional flow
Example
of Uni-directional flow